Winner of 2018 OTC Innovation Award on New Technology

TCK.W TCK.W Automatic Real-time Online Wire Rope Inspection System will revolutionize periodic human visual inspection and bring in-process safety monitoring to its highest state through continuous inspection during operation.

Won the highest prize of the 2022 National Subversive Technology Innovation Competition..

Disruptive technology is an innovative technology that can change the rules of the game. It will surpass the original technology and produce substitution, with a transformative effect that changes the trajectory of technological evolution and upends the status quo.

TCK.W has 35 core patents for the internationally leading "magnetic memory-based weak magnetic nondestructive testing technology", 3 invention patents in the United States, the European Union, and Japan, and 25 software copyrights,The series of products have passed the US FCC certification, the EU CE certification, the Canadian IC certification, and the German TUV certification,ISO9001 Quality Management System Certification and ISO14001 Environmental Management System Certification……more

  • FCC certification

  • CE certification

  • ISED certification

  • TUV certification

  • China's equipment management technology

  • Kua Hong Pak Innovation Awards 2019

  • MIIT Science & Tech Achievement Award.

The leading companies in the field of global wire rope non-destructive testing
Wire rope online automatic monitoring system

Machine detection replaces manual detection,It can scientifically extend the service life of wire rope and reduce the cost of wire rope

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Portable wire rope tester

t can inspect all kinds of wire rope flaws such as internal, external broken wire, abrasion, corrosion, deformation, fatigue etc.

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Elevator wire rope online monitoring system

The elevator wire rope inspection technology invented by TCK.W and successfully solve the technical problem of wire rope detection.

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Elevator wire rope online monitoring system

After TCK. W system is installed in the main belt of a mine,not only ensures the operation safety of the conveyor belt, but also creates huge economic benefits.

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what can i do——The TCK.W system can quantify, locate, and detect various damages such as broken wires, wear, corrosion, and fatigue inside and outside the steel wire rope.

  • Inspection rate

    Safety lifting of steel wire rope to a higher level

    Serious flaw: LMA reaches 80%-100% of discard upper limit, real-time detectability 100%

    Severe flaw: LMA reaches 60%-80% of discard upper limit, real-time detectability 100%

    Medium flaw: LMA reaches 40%-60% of discard upper limit, real-time detectability 100%

    Minor flaw: LMA reaches 20%-40% of discard upper limit, real-time detectability >95%

    Slight flaw: LMA reaches 20% of discard upper limit, real-time detectability >85%

    • Serious
    • Severe
    • Medium
    • Minor
    • Slight
  • Inspection repeatability

    Accurate measurement of wire rope diameter reduction

    Serious flaw: 100%

    Severe flaw: 100%

    Medium flaw: 100%

    Minor flaw: 99%

    Slight flaw: 95%

    • Serious
    • Severe
    • Medium
    • Minor
    • Slight
  • Inspection Accuracy

    Accurate identification of steel wire rope damage states such as deformation, corrosion, and wear.

    LMA inspection uncertainty: <±1%;

    Broken wires q ● uantitative error in one lay length: <1 wire*

    Wire rope dia. measure error: ±1%*

    Measuring error of wire rope length:<0.2%

    Flaw positioning accuracy:≥99%;

TCK.W-Wire rope online automatic monitoring system

Machine intelligence detection replaces manual detection, and safety monitoring is implemented during production, elevating the safety of steel wire rope to a higher level.

Real-time perception, monitoring, evaluation and early warning of steel wire rope to complete the transformation from post-emergency response to pre-emergency prevention

TCK.W-Steel cord conveyor belt online automatic monitoring system

No X-ray radiation, harmless to human body, energy-saving and environmental protection, transverse breaking, longitudinal tearing, online real-time safety monitoring

Real-time monitoring of major hidden dangers such as horizontal belt breakage and longitudinal tear of conveyor belt

Wire rope online automatic monitoring system

  • Real-time online monitoring and evaluation of steel wire rope, including detection of broken wires, wear, corrosion, fatigue, cage assembly, deformation, and other damages.

  • The results of repeated testing on the same steel wire rope are basically the same, realizing the transformation of steel wire rope from traditional testing to intelligent monitoring, from post-emergency to pre-emergency prevention;

  • The damage values of the same steel wire rope detected repeatedly are basically the same;

  • The sensor is 30mm away from the surface of the steel wire rope, with strong passing ability, and the high-speed passing of the steel wire rope is not affected. Online detection can be achieved.

Steel cord conveyor belt online automatic monitoring system

  • It can detect various damages such as lateral belt breakage, longitudinal tear, bare steel core, edge wear, etc.

  • Safety monitoring and production operation are synchronized, and real-time alarms are triggered for potential hazards such as belt breakage and longitudinal tearing. Advanced technological means provide maintenance basis, ensuring safety, cost reduction, and efficiency improvement.

  • On-line monitoring of lateral belt breakage, steel core movement, broken strands and broken cores, and real-time alarms for major potential hazards. Reducing manual inspection time and increasing conveyor belt operation time.

  • Real-time monitoring and alarm for longitudinal tear, edge wear, rubber cracking, and bare steel core. Reducing power consumption dedicated to conveyor belt inspection and achieving significant energy-saving effects.

TCK.W Product video
  • Winner of 2018 OTC Innovation Award on New Technology

  • Wire Rope Online Inspection System For Offshore

  • Wire Rope Online Inspection System For port

  • Wire Rope Online Inspection System For mine

  • Wire Rope Online Inspection System For ropeway

  • Portable wire rope tester

  • Wire rope inspection cases

  • Detector for Large Diameter Rope

  • Elevator wire rope online monitoring system

  • Steel Core Conveyor Belt Intelligent Monitoring System

  • Customer Stories

    After using TCKW intelligent monitoring technology for steel wire rope in Ba Mine, it will reduce the time of checking rope by 180 hours per year, and increase the production of coal by 273,600 tons, with an additional output value of 481.5 million yuan. In addition, it can save energy consumption of 900,000 KW·h per year, reduce electricity cost by 369,000 yuan, and reduce carbon dioxide emissions by 899,700 kilograms. Under the premise of ensuring safety, extending the service life of steel wire rope for one year can reduce the cost of using rope by 33.3% on average. The effect of energy conservation and emission reduction and cost reduction is very significant.

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    During production, the detection process can be completed simultaneously, which saves 133 hours of detection time throughout the year. At an average rate of 30 TEU/h, each shore bridge can increase the number of containers lifted by 3,990 TEU per year. Based on the calculation of 1600 yuan/TEU, it can increase the output value by 6.384 million yuan. The service life of TCK.W equipment is 10 years, which can increase the output value by 63.84 million yuan, with an average annual input-output ratio greater than 1:88.

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    Complete testing during production, saving 1 hour per day for testing, increasing annual operating time of each drill by >300 hours. Safety monitoring throughout the life cycle, scientifically reducing rope costs. Provide technical support for circular economy and achieve the dual carbon goal. Save 201630 Kwh of testing energy consumption per year, reduce carbon dioxide emissions by 201025 Kg.

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    The elevator steel rope detection technology invented by TCK.W not only enables portable and round-trip detection of elevator steel ropes, but also achieves online real-time automatic monitoring of important elevator steel ropes, successfully solving the technical difficulties of steel rope safety detection.

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    TCK.W liberates tower crane drivers from dangerous, complex, repetitive, and inefficient wire rope inspection work, replacing manual inspection with machine intelligence detection. It solves the three major problems of hidden dangers, waste, and inefficiency, and achieves the management goals of safety, conservation, and efficiency.

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    News and events

    A delegation of 9 people from a Russian mining company visited TCK.W to discuss cooperation

    TCK.W

    2023-10-20

    Recently, TCK.W welcomed a group of guests from a ……

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    Serving Global Customers 3000++
    The series of products has entered 50 countries and regions such as the United States, Europe, Japan, South Korea, Singapore, etc., with users covering various fields such as mining, ports, petroleum, shipbuilding, construction, steel metallurgy, national defense and military industry, cranes, elevators, cableways, cable-stayed bridges, etc., with over 3500 global customers.
    Canadian customer cableway
    Steve chan:Application case of cableway in Canada

    The device can meet the damage detection requirements of the ropeway rope, ensure the safe operation of the ropeway rope under severe cold weather conditions, and reduce the labor intensity of the inspectors.

    Austrian customer cableway
    Austrian Rope Rope Inspection Certificate

    The TCK. W detection system can detect the broken wire of the rope and take photos of the broken wire to ensure the safety of the rope.

    Singapore Customer Cableway
    Singapore Cableway Application Certificate

    This system integrates the magnetic detection system and visual recognition system of the cableway, and can detect the loss of the cross section area of the cableway wire rope. The detection system has been in safe operation for 10 years

    Beijing International Trade Sharing Center
    Beijing International Trade Sharing Center

    TCK. W wire rope intelligent detection expert system allows us to monitor the running status of wire rope in real time without leaving the monitoring room, and also ensures the safe operation of elevator

    Shanghai famous large port
    Shanghai famous large port

    The testing equipment operates normally, the testing accuracy is broken, and the trainers are responsible

    China Three Gorges Group Co., Ltd
    China Three Gorges Group Co., Ltd

    I hope your company can continue to develop new products