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Wire Rope Online Inspection System For tower crane
Wire Rope Online Inspection System For tower crane
1. The safe operation of wire rope is always in a completely controlled monitoring
state.
2. The inspection is completed during production, thus leading the two processes of production and inspection combined into one, effectively improving the utilization rate of equipment.
3. It can reduce energy consumption of the equipment used for wire rope detection, save energy and reduce consumption significantly;
4. It can scientifically extend the service life of wire rope and reduce the cost of wire rope.
2. The inspection is completed during production, thus leading the two processes of production and inspection combined into one, effectively improving the utilization rate of equipment.
3. It can reduce energy consumption of the equipment used for wire rope detection, save energy and reduce consumption significantly;
4. It can scientifically extend the service life of wire rope and reduce the cost of wire rope.
who I
am——Wire Rope Online Inspection System For tower crane
The steel wire rope is the lifeline of the tower crane, and the accident of steel wire rope breaking is one of the most catastrophic accidents on the tower crane operation site.
High-risk and vulnerable, with huge consumption; 2. Frequent rope-breaking accidents, resulting in significant casualties and property losses; 3. Lack of technical means for safety supervision, posing a major long-term hazard.
Due to high-altitude operations, the safety inspection of tower crane wire ropes is almost absent due to factors such as working environment and harsh conditions.
When exploring the microscopic physics phenomena of ferromagnetic materials, the company's scientists discovered that the microscopic substances formed by quantum many-body effects, such as "magnetic domains" and "electron spin magnetic moments", have varying movement laws.
Applying a moving magnetic field to ferromagnetic materials can make them have a moderate low-level magnetic energy product, thus forming a "memory magnetic field".
Based on this discovery, the company's scientists invented a "magnetic memory AI weak magnetic nondestructive testing technology", which for the first time realized the intelligent monitoring of the entire life cycle of steel wire rope.
The weak magnetic detection technology that can distinguish the physical characteristics of materials under magnetic fields has subverted traditional detection techniques and is at the international leading level in the field of nondestructive testing of ferromagnetic materials.
Technical Parameters
(1) Inspection range of wire rope: Φ16-80mm;
(2) LMA inspection uncertainty: <±1%;
(3) Flaw positioning accuracy:≥99%;
(4) Inspection speed: 0-6m/s;
(5) Monitoring speed: 0-20m/s;
(6) Passing-through capability: Non-interferencewith warp, grease or deformation;
(7) Clearance between sensor and wire rope: 10-30mm;
(8) Max. amplitude of wire rope: <10mm;
(9) Sensor sensitivity: 1.5V/mT;
(10) Signal-to-noise ratio: S/N>85dB;
(11) Max. sampling rate: 2048times/m;
(12) Working voltage: AC220V±10%/50/60 Hz;
(13) Communication network: WIFI or industrial Ethernet;
(14) Docking communication protocol: TCP/IP, Modbus;
(15) Ingress protection: IP67;
(16) Working environment: -40℃-+60℃/RH 95%;
(17) Continuous working hours: ≥168h;
(18) Service life of equipment: ≥10 years;
Flaw Detectability
● Severe flaw: LMA reaches 8%-10% , real-time detectability 100%
● Serious flaw: LMA reaches 6%-8% , real-time detectability 100%
● Medium flaw: LMA reaches 4%-6% , real-time detectability 100%
● Minor flaw: LMA reaches 2%-4% , real-time detectability >99%
● Slight flaw: LMA reaches =2% , real-time detectability >95%
LMA reaches >1% , real-time detectability >95%
Inspection Repeatability
● Severe flaw: 100%,flaws inspection waveforms basically coincide
● Serious flaw: 100%,flaws inspection waveforms basically coincide
● Medium flaw: 100%,flaws inspection waveforms basically coincide
● Minor flaw: >99%,flaws inspection waveforms basically coincide
● Slight flaw: >95%,flaws inspection waveforms basically coincide
Inspection Accuracy
●Steel wire rope, coiled tubing metal cross-sectional area (LMA) loss rate detection error: < ±1%
● Broken wires quantitative error i n one lay length: <1 wire*
●Steel wire rope, coiled tubing dia. measure error: ±1%*
●Steel wire rope, coiled tubing measuring error of wire rope length:<0.2%
●Flaw positioning accuracy:≥99%;
To obtain detailed solutions, please submit a message or contact our online customer service for more information. >>>>>>>>>>>
What can
I do-——It can inspect all kinds of wire rope flaws such as internal, external broken wire,
abrasion,
corrosion, deformation, fatigue etc.
IOT+ 5G+ WIRE ROPE INTELLIGENT MONITORING PLATFORM
fieldcase
